NTISthis.com

Evidence Guide: AURVTN028 - Identify and repair high strength steel vehicle components

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTN028 - Identify and repair high strength steel vehicle components

What evidence can you provide to prove your understanding of each of the following citeria?

Locate OEM or authorised agency repair procedures

  1. Job requirements are determined from workplace instructions
  2. OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process
  3. Hazards associated with the work are identified and risks are managed
  4. Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
  5. Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair or replace HSS components

  1. Sections not subject to repair are protected, using approved methods and equipment
  2. HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements
  3. Damaged surfaces are restored to a condition suitable for fitting replacement HSS components
  4. Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications
  5. OEM or authorised agency’s surface coatings is protected or reapplied
  6. Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances
Sections not subject to repair are protected, using approved methods and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Damaged surfaces are restored to a condition suitable for fitting replacement HSS components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

OEM or authorised agency’s surface coatings is protected or reapplied

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Weld HSS components

  1. Recommended welding equipment for HSS is located and checked for correct operation
  2. Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions
  3. HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components
  4. Grinding procedures are followed according to OEM or authorised agency and weld material specifications
Recommended welding equipment for HSS is located and checked for correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Grinding procedures are followed according to OEM or authorised agency and weld material specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures
  2. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting
  3. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  4. Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures
  5. Workplace documentation is processed according to workplace procedures
Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Locate OEM or authorised agency repair procedures

  1. Job requirements are determined from workplace instructions
  2. OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process
  3. Hazards associated with the work are identified and risks are managed
  4. Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
  5. Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair or replace HSS components

  1. Sections not subject to repair are protected, using approved methods and equipment
  2. HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements
  3. Damaged surfaces are restored to a condition suitable for fitting replacement HSS components
  4. Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications
  5. OEM or authorised agency’s surface coatings is protected or reapplied
  6. Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances
Sections not subject to repair are protected, using approved methods and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Damaged surfaces are restored to a condition suitable for fitting replacement HSS components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

OEM or authorised agency’s surface coatings is protected or reapplied

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Weld HSS components

  1. Recommended welding equipment for HSS is located and checked for correct operation
  2. Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions
  3. HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components
  4. Grinding procedures are followed according to OEM or authorised agency and weld material specifications
Recommended welding equipment for HSS is located and checked for correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Grinding procedures are followed according to OEM or authorised agency and weld material specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures
  2. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting
  3. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  4. Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures
  5. Workplace documentation is processed according to workplace procedures
Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Locate OEM or authorised agency repair procedures

1.1 Job requirements are determined from workplace instructions

1.2 OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process

1.3 Hazards associated with the work are identified and risks are managed

1.4 Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

1.5 Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently

2. Repair or replace HSS components

2.1 Sections not subject to repair are protected, using approved methods and equipment

2.2 HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements

2.3 Damaged surfaces are restored to a condition suitable for fitting replacement HSS components

2.4 Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications

2.5 OEM or authorised agency’s surface coatings is protected or reapplied

2.6 Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances

3. Weld HSS components

3.1 Recommended welding equipment for HSS is located and checked for correct operation

3.2 Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions

3.3 HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components

3.4 Grinding procedures are followed according to OEM or authorised agency and weld material specifications

4. Complete work processes

4.1 Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures

4.2 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting

4.3 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.4 Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures

4.5 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Locate OEM or authorised agency repair procedures

1.1 Job requirements are determined from workplace instructions

1.2 OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process

1.3 Hazards associated with the work are identified and risks are managed

1.4 Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

1.5 Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently

2. Repair or replace HSS components

2.1 Sections not subject to repair are protected, using approved methods and equipment

2.2 HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements

2.3 Damaged surfaces are restored to a condition suitable for fitting replacement HSS components

2.4 Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications

2.5 OEM or authorised agency’s surface coatings is protected or reapplied

2.6 Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances

3. Weld HSS components

3.1 Recommended welding equipment for HSS is located and checked for correct operation

3.2 Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions

3.3 HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components

3.4 Grinding procedures are followed according to OEM or authorised agency and weld material specifications

4. Complete work processes

4.1 Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures

4.2 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting

4.3 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.4 Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures

4.5 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

identify and repair high strength steel (HSS) components to pre-paint condition on three different damaged vehicles.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to identifying and repairing HSS vehicle components, including procedures for:

selecting and using personal protective equipment (PPE)

manually handling vehicle components

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

original equipment manufacturer (OEM) or authorised agency’s:

vehicle specifications and measurements

approved repair procedures and quality processes

HSS repair, replacement and welding methods and procedures, including:

HSS recommended tools and equipment, including welding equipment

types and location of HSS components

pre-repair destruction testing of welds on similar material

body and panel alignment

bonding, riveting and welding

procedures for protecting vehicle and components during repair work

procedures for final inspection of HSS repair.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

OEM or authorised agency repair procedures mustinclude:

identifying HSS type and location

visual and physical testing procedures

repair and welding specifications.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

manually handling vehicle components

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.